The doctoral dissertations of the former Helsinki University of Technology (TKK) and Aalto University Schools of Technology (CHEM, ELEC, ENG, SCI) published in electronic format are available in the electronic publications archive of Aalto University - Aaltodoc.
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Measurement Traceability and Uncertainty in Machine Vision Applications

Björn Hemming

Dissertation for the degree of Doctor of Science in Technology to be presented with due permission of the Department of Electrical and Communications Engineering for public examination and debate in Auditorium S1 at Helsinki University of Technology (Espoo, Finland) on the 17th of December, 2007, at 12 noon.

Overview in PDF format (ISBN 978-952-5610-41-3)   [2852 KB]
Dissertation is also available in print (ISBN 978-952-5610-40-6)

Abstract

During the past decades increasing use of machine vision in dimensional measurements has been seen. From a metrological view every serious measurement should be traceable to SI units and have a stated measurement uncertainty. The first step to ensure this is the calibration of the measurement instruments. Quality systems in manufacturing industry require traceable calibrations and measurements. This has lead to a good knowledge of measurement accuracy for traditional manual hand-held measurement instruments. The entrance of rather complex computerised machine vision instruments and optical coordinate measuring machines, at the production lines and measurement rooms, is a threat or at least a challenge, to the understanding of the accuracy of the measurement. Accuracies of algorithms for edge detection and camera calibration are studied in the field of machine vision, but uncertainty evaluations of complete systems are seldom seen. In real applications the final measurement uncertainty is affected by many factors such as illumination, edge effects, the operator, and non-idealities of the object to be measured.

In this thesis the use of the GUM (Guide to the Expression of Uncertainty in Measurement) method is applied for the estimation of measurement uncertainty in two machine vision applications. The work is mainly limited to two-dimensional applications where a gray-scale camera is used. The described equipment for calibration of micrometers using machine vision is unique. The full evaluation of measurement uncertainty in aperture diameter measurements using an optical coordinate measuring machine is presented for the first time.

In the presented applications the uncertainty budgets are very different. This confirms the conclusion, that a detailed uncertainty budget is the only way to achieve an understanding of the reliability of dimensional measurements in machine vision. Uncertainty budgets for the type of the two described machine vision applications have never previously been published.

This thesis consists of an overview and of the following 4 publications:

  1. B. Hemming, I. Palosuo, and A. Lassila, Design of a Calibration Machine for Optical Two-Dimensional Length Standards, in Proceedings of SPIE, Optomechatronic Systems III, Vol. 4902, pp. 670-678 (2002). © 2002 Society of Photo-Optical Instrumentation Engineers (SPIE). By permission.
  2. B. Hemming, E. Ikonen, and M. Noorma, Measurement of Aperture Areas using an Optical Coordinate Measuring Machine, International Journal of Optomechatronics 1, 297-311 (2007). © 2007 Taylor & Francis. By permission.
  3. B. Hemming and H. Lehto, Calibration of Dial Indicators using Machine Vision, Measurement Science and Technology 13, 45-49 (2002). © 2002 Institute of Physics Publishing. By permission.
  4. B. Hemming, A. Fagerlund, and A. Lassila, High-Accuracy Automatic Machine Vision Based Calibration of Micrometers, Measurement Science and Technology 18, 1655-1660 (2007). © 2007 Institute of Physics Publishing. By permission.

Errata of publication 1

Keywords: metrology, reference standards, CCD camera

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© 2007 Helsinki University of Technology


Last update 2011-05-26